https://incompliancemag.com/article/designing-ethernet-cable-ports-to-withstand-lightning-surges/ In summary, our two laboratory test surges are: Common mode surge: 2/10 us, 6 kV open-circuit voltage, 100 amp short-circuit current Differential surge: 2/10 us, 1 kV open-circuit voltage, 100 amp short-circuit current These are fairly severe surges, but there is considerable evidence that surges near these values actually do occur in the field. In addition, Ethernet ports that can survive these test surges have been shown to hold up very well in actual field conditions. As we will see, it is not difficult or expensive to design an Ethernet port that will survive these test surges. Guidelines for Achieving Immunity to 6 kV Common Mode Surges The best strategy for immunity to common mode surges is to have a strong isolation barrier that simply blocks the surge current. It is important that all elements of the isolation barrier be considered together as a system. Following are some general guidelines: Do not place overvoltage protection components across the isolation barrier, or from the cable conductors to ground. Let the transformer itself serve as the first line of defense. Maintain air gap spacings of at least 4 mm in the board layout of the isolation barrier. The goal is to keep the barrier’s air breakdown voltage higher than 6 kV, so that the strength of the barrier is controlled by the transformer and Smith caps, not by the air gaps. If the Ethernet jack includes shielding or built-in indicator LEDs, careful attention must be given to maintaining the 4 mm air gap within the jack itself. Use Smith caps that can handle a 6 kV surge. For multilayer ceramic capacitors, sometimes the limiting factor is the construction of the dielectric, and sometimes it is simply the physical spacing of the electrodes at each end. Note that by placing two equal-value capacitors in series, it is possible to double the effective breakdown voltage, although the effective capacitance is cut in half. Often this approach can be less expensive than using a single capacitor that is physically large and rated at a very high voltage. Lastly, make sure that the transformer itself will withstand a 6 kV surge across its isolation barrier. As noted above, most off-the-shelf Ethernet transformers will actually stand off surge voltages in the range of 4 kV to 8 kV, but there is considerable variation among different vendors, and there is also considerable unit-to-unit variation among parts from the same vendor. If your goal is to have each and every unit of production withstand 6 kV common mode surges, you should purchase a transformer that is explicitly specified by the manufacturer to withstand 6 kV surges. However, if your product is extremely cost sensitive and all you want to do is get the best possible surge tolerance at minimal cost, focus your initial efforts on items 1) to 3) listed above. Failures due to deficiencies in these areas are far more common than transformer failures.